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1、1原始的產(chǎn)品尺寸及特征(Partdimension&wallthickness)產(chǎn)品主體壁厚2.5mmThethicknessisuniformonthemainpartsurface:2.5mm.2Preprocessandmeshstatistics網(wǎng)格統(tǒng)計Meshstatistics產(chǎn)品1+1Onemoldwithtwocavities.產(chǎn)品網(wǎng)格為雙層面3MaterialDataGeneral:RecommendedProcessing:Rheology:Thepropertiesisshowninthepicturesbelow(PP-IC2-2).PVTp
2、roperties:產(chǎn)品材料信息4RunnersystemlayoutOnemoldwithtwocavities.熱流道系統(tǒng)進膠示意ABC?128X6start:12X1.5end:8X6ABCHotrunnersystemlayout5CircuitLayoutCircuitLayout水路示意動模冷卻水?10mm，共4路動模水井?15mm定模冷卻水?10mm，共4路6ProcessSetting參數(shù)設(shè)置Moldsurfacetemperature40℃Melttemperature230℃Filltime2sPressureVelocity/switchove
3、r(%volume)99%Totalprojectedarea741.51cm^2Packingtime5sPackingpressure80%fillingpressure7SimulationresultslistFilltime(contour)WeldLinesLocationAirTrapsLocationPressureatV/PswitchoverPressureattheendoffillFlowFrontTempShearRatePressureatinjectionlocationClampForceVolumetricshrinkageatej
4、ectionCircuittemperatureCircuitheatremovalefficiencyTemperaturepartattheendofcoolingDeflection(alldeflectioncause)8FilltimeFilltime產(chǎn)品填充時間為2.265s,填充平衡。按住shift+F5播放動畫9FilltimeFilltime(contour)產(chǎn)品填充時間為2.265s10WeldLinesWeldLinesLocation熔接線如紅圈所示11AirTrapsAirTrapsLocationfrontreverse12Pressur
5、eatV/PswitchoverTheV/Pswitchovertimeisat2.20s,whenthepartvolumeisfilledat99%TheV/Ppressureis29.73MPa.Itissuitableformolding.Pressuredistribution13PressureattheendoffillPressureattheendoffillCOMMENT:Thedifferencebetweenmax.andmin.valueinthepressdistributiononthepartisabout23.79Mpa.14Flo
6、wFrontTempFlowFrontTemppicture表面流動前沿溫度相差16℃內(nèi)，產(chǎn)品質(zhì)量好。15ShearRateShearRateCOMMENT:Theshearrateisuniformonthepart,Itdoesn’texceedmaxvalueonthegatelocation.thelimitvalueis1000001/s.剪切速率在材料允許范圍內(nèi)。按Shift+F5可播放動畫16SystemPressureSystemInjectionPressureXYPlot(TakenatmachineNozzle)最大注射壓力：29.73MPaM
7、ax.injectionpressure:29.73MPa17ClampForceClampForceXYPlot最大鎖模力：136.4TonMax.Clampforce:136.4Ton18VolumetricshrinkageatejectionVolumetricshrinkageatejection由圖可知，產(chǎn)品表面的體積收縮率。19TemperaturepartTemperaturepartpictureCavityCore20CircuitcoolanttemperatureCircuitcoolanttemperatureCOMMENT:Fromt
