《Apex精益生產(chǎn)》PPT課件

《《Apex精益生產(chǎn)》PPT課件》由會員上傳分享，免費在線閱讀，更多相關(guān)內(nèi)容在教育資源-天天文庫。

1、LeanManufacturingSystem精益生產(chǎn)系統(tǒng)ApexConsultant2010.GuangzhouStartingwithToyotainthelate50’sandcatchingoninthemid–80’sinthereminderoftheindustrialworld,LeanManufacturinghasbecomeakeystrategyformanufacturers起源于20世紀(jì)50年代豐田汽車公司，而在80年代中期被歐美企業(yè)紛紛采用。隨著微利時代的來臨，精益生產(chǎn)模式成為企業(yè)競爭的有力武器LeanThinkingandLeanManufac

2、turingSystem精益思維和精益生產(chǎn)系統(tǒng)MarketingCompetitionandGlobalization市場競爭及全球化Shorterleadtimeandontimedelivery快速并準(zhǔn)時交貨Growthemix，specialconfigurations需求品種增加，特殊定制Maintain/improvequalityandreduceprice不斷改進(jìn)質(zhì)量及降低銷售價格Totallifecycleofproductbecomingshorterandshorter產(chǎn)品的生命周期越來越短Noboundary，businessglobalizevilla

3、ge無國界，業(yè)務(wù)“地球村”ＬＭＣMarketingCompetitionandGlobalization市場競爭及全球化ＬＭＣThearetwowaystothinkabouttherelationshipofPrice,CostandProfit在價格，成本和利潤的關(guān)系中，有兩種不同的思考方法：1。傳統(tǒng)的方法銷售價格=成本+利潤2。新的方法利潤=銷售價格–成本LeanThinkingandLeanManufacturingSystem精益思維和精益生產(chǎn)系統(tǒng)ＬＭＣ質(zhì)量間接員工精益的通俗定義TheCost/LeanRelationship精益生產(chǎn)與成本的關(guān)系Cost靈巧的雙手投

4、資直接員工間接員工質(zhì)量AutomationContinuum產(chǎn)品生命周期成本LEAN全自動ＬＭＣLifeCycleCostInDifferentSystem不同系統(tǒng)中的成本精益生產(chǎn)系統(tǒng)之產(chǎn)品生命周期成本大規(guī)模生產(chǎn)模式下的產(chǎn)品生命周期成本產(chǎn)量$/pieceV銷售價格$/pieceV產(chǎn)量銷售價格ＬＭＣManufacturingEvolution制造系統(tǒng)演化史HenryFordAssemblylinemassproductionProduceinhighvolumewithlowvarietySingleskill福特首創(chuàng)的裝配線是大規(guī)模低品種生產(chǎn)方式的代表，工人被當(dāng)成工作的機(jī)器T

5、oyotaProductionSystem(TPS)Just-In-TimeProduction(produceonlywhatisneeded)PullSystemProduceenoughvolumetomeetcustomersneedsHighvarietytomeetcustomerswants豐田系統(tǒng)是建立在準(zhǔn)時化觀念上的拉動式生產(chǎn)模式，以應(yīng)付小訂單多品種的挑戰(zhàn)Craft手工生產(chǎn)Mass大規(guī)模生產(chǎn)Synchronous同步生產(chǎn)Agile敏捷生產(chǎn)Lean精益生產(chǎn)精益/同步型組織敏捷型組織KeyPointsforManufacturingSystem制造系統(tǒng)要點Low

6、volumeCustomized低產(chǎn)量個性化LargebatchesofsimilarproductsInflexiblemachineryManufactureofgoodsbyprocess大批量少品種工序式生產(chǎn)設(shè)備大難組合FocusedontotaleliminationofwasteOngoingeffortstoimproveQuality,Productivity,andResponsivenessAttentiontodetailRecognitionofemployeeabilities消除浪費不斷改進(jìn)員工參與Buildsonsynchronousmanufa

7、cturingEmphasizeonleadtimereductionImproveassetutilizationBuilttocustomerdemand在同步生產(chǎn)的基礎(chǔ)上，強(qiáng)調(diào)縮短生產(chǎn)周期提高資源利用率需求驅(qū)動Removeconstraintstorespondtocustomerdemandthroughtheentiresupplypipeline(supplier-customer)Capableplantslinkedtoleanconcepts改善整個價值鏈節(jié)點上連著精益工廠ＬＭＣLea