機械外文翻譯材料的機械加工性.doc

機械外文翻譯材料的機械加工性.doc

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時間:2020-01-27

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1、ThemachinabilityofmaterialThemachinabilityofamaterialusuallydefinedintermsoffourfactors:(1)Surfacefinishandintegrityofthemachinedpart;(2)Toollifeobtained;(3)Forceandpowerrequirements;(4)Chipcontrol.Thus,goodmachinabilitygoodsurfacefinishandintegrity,longtoollife,andlowforcea

2、ndpowerrequirements.Asforchipcontrol,longandthin(stringy)curedchips,ifnotbrokenup,canseverelyinterferewiththecuttingoperationbybecomingentangledinthecuttingzone.Becauseofthecomplexnatureofcuttingoperations,itisdifficulttoestablishrelationshipsthatquantitativelydefinethemachi

3、nabilityofamaterial.Inmanufacturingplants,toollifeandsurfaceroughnessaregenerallyconsideredtobethemostimportantfactorsinmachinability.Althoughnotusedmuchanymore,approximatemachinabilityratingsareavailableintheexamplebelow.1.MachinabilityOfSteelsBecausesteelsareamongthemostim

4、portantengineeringmaterials,theirmachinabilityhasbeenstudiedextensively.Themachinabilityofsteelshasbeenmainlyimprovedbyaddingleadandsulfurtoobtainso-calledfree-machiningsteels.ResulfurizedandRephosphorizedsteels.Sulfurinsteelsformsmanganesesulfideinclusions(second-phaseparti

5、cles),whichactasstressraisersintheprimaryshearzone.Asaresult,thechipsproducedbreakupeasilyandaresmall;thisimprovesmachinability.Thesize,shape,distribution,andconcentrationoftheseinclusionssignificantlyinfluencemachinability.Elementssuchastelluriumandselenium,whicharebothchem

6、icallysimilartosulfur,actasinclusionmodifiersinresulfurizedsteels.Phosphorusinsteelshastwomajoreffects.Itstrengthenstheferrite,causingincreasedhardness.Hardersteelsresultinbetterchipformationandsurfacefinish.Notethatsoftsteelscanbedifficulttomachine,withbuilt-upedgeformation

7、andpoorsurfacefinish.Thesecondeffectisthatincreasedhardnesscausestheformationofshortchipsinsteadofcontinuousstringyones,therebyimprovingmachinability.LeadedSteels.Ahighpercentageofleadinsteelssolidifiesatthetipofmanganesesulfideinclusions.Innon-resulfurizedgradesofsteel,lead

8、takestheformofdispersedfineparticles.Leadisinsolubleiniron,copper,andalumin

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