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1、GLOBALPURCHASINGSupplierTechnicalAssistanceEdition1,October2002PhasedPPAP3PhasedProductionPartApprovalProcessPhasedPPAP?FordMotorCompanySupplierTechnicalAssistanceOctober,20023TableofContentsAcknowledgementsForewordCONTENTSPhasedPPAPIntroduction3PPAPMilestones4Phas
2、edPPAPOverview5PhasedPPAPProcessFlow6Run-at-Rate7Phase1PPAP–QualityVerification8Phase2PPAP–ProductionVerification9Phase3PPAP–CapacityVerification10CustomerDispositionofthePSW13Expectations14AppendixA15AppendixB21AppendixC22AppendixD24AcknowledgementsThedevelopmento
3、fPhasedPPAPandthesupportingsystemshasrepresentedasubstantialundertaking.WewouldliketothankthemembersoftheForddevelopmentteamaswellasacknowledgekeysuppliersfortheirtimeandeffortinthisproject,including:·Dana·Lear·Magna·MeridianAutomotive·SYSystemsTechnologies·TRW·Vis
4、teon2Foreword–PhasedPPAPVisionPartnerwithsupplierstodriveflawlessexecutioninvehiclelaunchanddeliverproductsthatsurpasscustomerexpectations.TeamworkFordMotorCompanyanditssuppliersmustworktogethertodeliveraqualitypart,producedon-time,thatmeetsallFordengineeringrequir
5、ements.Toaccomplishthisgoal,Fordanditssuppliersmustplacetrust,integrityandaccuracyaboveallelseintheProductionPartApprovalProcess.SupplierResponsibilityinFlawlessLaunchSupplierdeliversasuccessfullaunchwithnoqualityorcapacityissuesthataffecttheFordproductionprocess.W
6、hatPhasedPPAPMeanstoFordMotorCompanyPhasedProductionPartApprovalProcess(PPAP)istheprocessinwhichthesupplierdemonstratestheycanproducequalitypartsandprovidethesepartstoFordattherequiredvolume.SuccessfulcompletionofPhasedPPAPdemonstratessupplierreadinessusingtheprodu
7、ctionmachinery,tooling,andfacilitieswiththeintendedpersonnelattheintendedproductionratethatiscapableofmeetingtheFordrequiredvolumes(asspecifiedontheRequestforQuotation).27PhasedPPAPIntroductionAsaresultofreviewingindustrybestpractices,FordhasmodifiedPPAPintoa‘three
8、phased’approachthatwillindependentlyverifyproductquality,productionreadinessandcapacitypriortoJob#1.PhasedPPAPwillprovidethelaunchteamwithanimpro
