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1、離散制造業(yè)概述HistoryofDiscreteMfg什么是離散制造業(yè)?制造業(yè)按其產(chǎn)品制造工藝過程特點總體上可概括為流程制造和離散制造。相對于連續(xù)制造,離散制造的產(chǎn)品往往由多個零件經(jīng)過一系列并不連續(xù)的工序的加工最終裝配而成。?離散制造行業(yè)–產(chǎn)品為構(gòu)造型,生產(chǎn)過程只有形狀的改變,沒有質(zhì)變–包括計算機、家電、汽車、航天和機械設(shè)備?流程制造行業(yè)–產(chǎn)品為非構(gòu)造型,即通過化學(xué)分解、合成或生物發(fā)酵使物質(zhì)改變成另外一種物質(zhì)–鋼鐵、有色冶金、化肥、石化、化工等?離散、流程混合行業(yè)–產(chǎn)品前半段為流程,后半段為離散。產(chǎn)品成本中包裝占較大比例–制藥、食品加工、酒、煙草等?2
2、013PTC2術(shù)語InjectionMoldDesignintentTechnicalspecificationsWorkinstructionsArt-to-partCLIPPDP3DErgonomicsShopflooreBOMGlobalisationmodellingCMMPLMSheetmetaloutsource2DRevisionControlDesignoptimisationCAESLACADDigitalmodeldefinitionTolerances3DmodelsSurfacefinishDesigniterationsMoc
3、k-upCNCCAMNCmBOMDeliverablesPrototypeForm,fit&functionModelclean-up&repair?2013PTC3術(shù)語?PDP–產(chǎn)品研發(fā)過程產(chǎn)品研發(fā)過程計劃概念設(shè)計詳細設(shè)計設(shè)計驗證生產(chǎn)支持產(chǎn)品研發(fā)過程?ArttoPart藝術(shù)到實物–Concept(sketches&ideas)toFinishedproduct?2013PTC4術(shù)語?CAD–ComputerAidedDesign計算機輔助設(shè)計–Developingdesignsusingsoftware(historically,drawings&d
4、esignswerecreatedmanuallyonpaperbydraughtsmen–thiswasverytimeconsuming&makingchangeswasdifficult&timeconsuming)?CAE–ComputerAidedEngineering計算機輔助工程–Thevalidationofadesignusingsoftwaretoolstoanalyze&optimizetheproductdesign&torefineorimproveupondesignconcepts.?CAM–ComputerAidedMa
5、nufacturing計算機輔助制造–Developmentofmanufacturingcuttingsequencesusingsoftware(historically,componentswerecreatedmanuallyonmachines)usingCAM,thesoftwaredrivesthecuttingmachine.?2013PTC5產(chǎn)品研發(fā)過程加工檢測工模具概念設(shè)計詳細設(shè)計設(shè)計驗證生產(chǎn)生產(chǎn)?2013PTC6產(chǎn)品研發(fā)過程:這個階段是什么?在計劃階段會發(fā)生什么?計劃概念設(shè)計????1.ThereneedstobeaPLAN!..
6、.someinstructions....2.Designrequirementsneedtobecommunicatedfromcustomer(marketing)todesigner3.Specifications&requirementsdocumentation...e.g.Whatshoulditlooklike?Whatdoesitneedtodo?TechnicalspecificationsPowerWeightDurationofuseErgonomics(humaninteractions)Howmuchshoulditcostt
7、omanufacture??2013PTC7概念設(shè)計:誰參與其中?計劃計劃概念設(shè)計?概念設(shè)計工程師,?工業(yè)設(shè)計師,?工業(yè)工程師,?分析師?他們關(guān)注什么?–易用性,柔性和創(chuàng)造過程.–通常喜歡用鉛筆、筆和馬克筆快速生成定義產(chǎn)品外觀和感覺的概念設(shè)計.?2013PTC8概念設(shè)計:信息計劃計劃概念設(shè)計詳細設(shè)計?該階段需要什么樣的信息?–產(chǎn)品概念的詳細規(guī)格和產(chǎn)品規(guī)范?該階段創(chuàng)建什么樣的信息?–草繪,布局,3D模型,照片級效果圖.–原型和物理樣機(泡沫,油泥,木樣,SLA(stereolithography).?這些信息流向何處?–到設(shè)計評估,市場和客戶關(guān)注小組和詳
8、細設(shè)計部門.?2013PTC9詳細設(shè)計:誰參與其中??????計劃概念設(shè)計詳細設(shè)計設(shè)計工程師,