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1、LeanThinkingandLeanManufacturingSystem精益思維和精益生產(chǎn)系統(tǒng)StartingwithToyotainthelate50’sandcatchingoninthemid–80’sinthereminderoftheindustrialworld,LeanManufacturinghasbecomeakeystrategyformanufacturers起源于20世紀(jì)50年代豐田汽車公司,而在80年代中期被歐美企業(yè)紛紛采用。隨著微利時(shí)代的來臨,精益生產(chǎn)模式成為企業(yè)競爭的有力武器PDFcreatedwithpdfFa
2、ctoryProtrialversionwww.pdffactory.comMarketingCompetitionandGlobalization市場競爭及全球化uShorterleadtimeandontimedelivery快速并準(zhǔn)時(shí)交貨uGrowthemix,specialconfigurations需求品種增加,特殊定制uMaintain/improvequalityandreduceprice不斷改進(jìn)質(zhì)量及降低銷售價(jià)格uTotallifecycleofproductbecomingshorterandshorter產(chǎn)品的生命周期越來越
3、短uNoboundary,businessglobalizevillage無國界,業(yè)務(wù)“地球村”PDFcreatedwithpdfFactoryProtrialversionwww.pdffactory.comMarketingCompetitionandGlobalization市場競爭及全球化LifeCycleChange/產(chǎn)品生命周期ra30ey25ni20e50年前l(fā)15c現(xiàn)在y10Ce5fi0L化裝品玩具機(jī)床食品藥品ProductStylesInSupermarket超級(jí)市場之商品種類60000400002000001970198019
4、902000PDFcreatedwithpdfFactoryProtrialversionwww.pdffactory.comLeanThinkingandLeanManufacturingSystem精益思維和精益生產(chǎn)系統(tǒng)ThearetwowaystothinkabouttherelationshipofPrice,CostandProfit在價(jià)格,成本和利潤的關(guān)系中,有兩種不同的思考方法:1。傳統(tǒng)的方法銷售價(jià)格=成本+利潤2。新的方法利潤=銷售價(jià)格–成本PDFcreatedwithpdfFactoryProtrialversionwww.pd
5、ffactory.comTheCost/LeanRelationship精益生產(chǎn)與成本的關(guān)系產(chǎn)品生命周期成本投資直接員工C間接員工質(zhì)量質(zhì)量間接員工oNAsE精益的通俗定義Lt靈巧的雙手全自動(dòng)PDFcreatedwithpdfFactoryProtrialversionwww.pdffactory.comLifeCycleCostInDifferentSystem不同系統(tǒng)中的成本大規(guī)模生產(chǎn)模式下的精益生產(chǎn)系統(tǒng)之產(chǎn)品產(chǎn)品生命周期成本生命周期成本eeccieie銷售價(jià)格p銷售價(jià)格/p/$$V產(chǎn)量V產(chǎn)量PDFcreatedwithpdfFactoryPr
6、otrialversionwww.pdffactory.comManufacturingEvolution制造系統(tǒng)演化史HenryFord?Assemblylinemassproduction?Produceinhighvolumewithlowvariety?Singleskill福特首創(chuàng)的裝配線是大規(guī)模低品種生產(chǎn)方式的代表,工人被當(dāng)成工作的機(jī)器ToyotaProductionSystem(TPS)?Just-In-TimeProduction(produceonlywhatisneeded)?PullSystem?Produceenoughv
7、olumetomeetcustomersneeds?Highvarietytomeetcustomerswants豐田系統(tǒng)是建立在準(zhǔn)時(shí)化觀念上的拉動(dòng)式生產(chǎn)模式,以應(yīng)付小訂單多品種的挑戰(zhàn)PDFcreatedwithpdfFactoryProtrialversionwww.pdffactory.comKeyPointsforManufacturingSystem制造系統(tǒng)要點(diǎn)精益/同步型敏捷型CraftMassSynchronousLeanAgile手工生產(chǎn)大規(guī)模生產(chǎn)同步生產(chǎn)精益生產(chǎn)敏捷生產(chǎn)組織組織?Lowvolume?Largebatchesof?F
8、ocusedontotal?Customizedsimilarproductseliminationof?Buildson?Remove