彈簧數(shù)控卷繞成形與回彈數(shù)值分析-(5836)

彈簧數(shù)控卷繞成形與回彈數(shù)值分析-(5836)

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時間:2019-02-28

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1、摘要II萬方數(shù)據(jù)ABSTRACTABSTRACTDuetotheCNCspringcoilingmachinehashigherproductionefficiencyandthedegreeofautomation,moreover,itcanberolledoutthespecial-shapedspringseasily.therefore,ithasbeenappliedwidelyinmainspringmanufacturingenterprisesindomestic.Butbecausethev

2、ariousfactorssuchasmodelparameters,technologyparametersandmaterialpropertiesinfluenceeachotherintheprocessofCNCspringcoiling,italsoneedsalotofprevioustestworkfordifferentspringintheactualproductiontodetermineprocessingtechnology.Itnotonlyprolongstheproductio

3、ncycleandincreasestheproductioncost,butalsoisdifficulttoguaranteetheformingquality.Atthesametime,itoftencausesthephenomenonsuchassquashspringwire,insufficientstretchedoutlengthandlargefluctuationofformingspeedowingtothereductionofrolleristoobigortoosmall.Iti

4、mpactstheproductionefficiencyandqualityofspringseriously.Therefore,itisthekeytoimprovethequalityofspringformingandrealizethefurtherdevelopmentofspringCNCcoilingformingtechnologytoresearchtheelastic-plasticbendingformingprocessofthespringandanalysetheinfluenc

5、eruleofspringformingandspring-backaboutmodelandtechnologyparametersbyadoptingthemethodofnumericalanalysisandthefiniteelementsoftware.Focusingontheseproblems,themotionandmechanicalanalysisaremadeinthedeformationprocessofspringwireandthemathematicalmodelofspri

6、ngspatialbend-formingisestablishedbasedonthecharacteristicsofspringCNCcoilingforming.Atthesametime,themathematicalexpressionsofbendingradiusofspringwire,speedofspringwirefeedandspaceinstallationangleofrollerandpushrodandthetheoreticalmodelofdynamiccontrolthe

7、reductionofrollerandthetractionofspringwirearederived.Itprovidesanewcontrolmethodtoimprovethequalityofspringforming.ThefiniteelementanalysismodelofspringCNCcoilingformingisestablishedbyusingtheANSYS/LS-DYNAsoftwarebasedonthedynamicexplicitandimplicitstatican

8、alysismethodofelastic-plasticfiniteelementandthenumericalsimulationofspringCNCcoilingformingandspring-backisrealized.Theroleofchangingovertimeaboutunitstressintheprocessofspringformingandspring-

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