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1、華新水泥（昭通）日產(chǎn)5000t新型干法水泥生產(chǎn)線窯尾工藝設(shè)計(jì)——P.S.B42.5摘要木設(shè)計(jì)為日產(chǎn)5000噸水泥熟料生產(chǎn)線設(shè)計(jì)一重點(diǎn)車間：燒成窯尾。燒成車間是水泥成品制備的重要工藝過程，它直接影響水泥質(zhì)量的好壞，因此水泥燒成車間設(shè)計(jì)在整個(gè)水泥廠的設(shè)計(jì)中是一個(gè)很重要的環(huán)節(jié)。窯尾系統(tǒng)是由TDF分解爐、旋風(fēng)筒、連接管道及附件等組成。此次論文的主要內(nèi)容是：在配料計(jì)算基礎(chǔ)上，進(jìn)行了物料平衡、儲(chǔ)庫平衡、主機(jī)平衡計(jì)算，并以此為依據(jù)，對(duì)全廠儲(chǔ)庫、主機(jī)及輔機(jī)進(jìn)行了選型和工藝布置;重點(diǎn)對(duì)燒成窯尾進(jìn)行了工藝計(jì)算、設(shè)備規(guī)格設(shè)計(jì)、工藝布置設(shè)計(jì)。預(yù)分解窯生產(chǎn)工藝指釆用窯外分解新工藝生產(chǎn)的水泥
2、，其生產(chǎn)以懸浮預(yù)熱器和窯外分解技術(shù)為核心，采用新型原料、燃料均化和節(jié)能粉磨技術(shù)及裝備，全線采用計(jì)算機(jī)集散控制，實(shí)現(xiàn)水泥生產(chǎn)過程自動(dòng)化和高效、優(yōu)質(zhì)、低耗、環(huán)保。關(guān)鍵詞：燒成窯尾，懸浮預(yù)熱器，TDF分解爐KilnTechnologyDesignof5000t/dCementClinkerProductionLineinZhaotong-P.S.B42.5CementABSTRACTThisdesignisaimattheendofkilntechnicsfor5000t/dripematerialnewtypedryprocesscalcinationsworksho
3、p?Theendofkilnisofcrucialimportanceincementproductionprocess,sinceitdirectlyinfluencesthequalityofthecementproduct.Therefore,thedesignoftheendofkilninthewholeofthecementplantsdesignisveryimportantaspect.TheendofkilniscomposedofTDFbreakdownfurnace,cyclonecanisterJointpipelineandattachm
4、ent,andsoon.Thisdesigncarriedonthematerialbalance,reservoirbalanceandhostbalancecalculationwhichwerebasedonthecalculationoftheingredients,andasabasis,thewholeplantreservoir,mainandauxiliarymachineryhavingbeenselectedandcarriedonthelayoutprocess;andthenitwascarriedontheprocesscalculati
5、on,equipmentspecificationdesign,processlayoutdesignwhichwerefocusonthefiringkiln.Precalciningkilnproductionprocessofthekilnnewtechnologyoftheproductionofcement.Itsproductioninsuspensionpreheaterandkilntechnologyasthecore,usingnewmaterials,fuelandenergysavinggrindingtechnologyandequipm
6、ent,fulluseofcomputerdistributedcontrolsystem,realizesthecementproductionprocessautomationandhighefficiency,highquality,lowconsumption,environmentalprotection.KEYWORDS:firingkiln,suspensionpreheater,TDFbreakfurnace-X-Z-—I—刖g第1章概論21.1引言21.1.1水泥簡(jiǎn)介21.1.2預(yù)分解窯31.1.3預(yù)分解窯技術(shù)發(fā)展31.2工藝設(shè)計(jì)的原則與指導(dǎo)思想
7、4第2章配料計(jì)算62.1畢業(yè)設(shè)計(jì)原始資料62.2設(shè)計(jì)內(nèi)容72.3配料計(jì)算72.3.1熟料三率值72.3.2熟料熱耗的確定72.3.3計(jì)算煤灰摻入量82.3.4計(jì)算要求的熟料化學(xué)成分82.3.5遞減試湊法計(jì)算干生料配比92.3.6核算熟料化學(xué)成分與率值102.3.7計(jì)算濕原料的配合比11第3章物料平衡123.1物料平衡計(jì)算的目的和意義123.1.1物料平衡計(jì)算的目的123.1.2影響石膏摻入量的因素123.1.3影響礦渣摻入量的因素133.2燒成車間生產(chǎn)能力和工廠能力的計(jì)算133.2.1窯型和規(guī)格的選取133.2.2窯的臺(tái)時(shí)產(chǎn)量標(biāo)定143.2.3燒成系統(tǒng)的生產(chǎn)能力1
8、43.3原
