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1、The7QBofproductionFAStrainingpresentation2012V17QB:Level1training37QB:TARGETSOFTHELEVEL1TRAININGObjective:TounderstandthebasictoolsofQualityusedbyFaureciaandFAS.Attheendofthemoduleyouwilldiscoverandbeabletoapplythe7QBintheplant.Timeframe1.5hoursProgram:Introduction:BQPandRel
2、ationto7QBOK1stPartPokaYokeSelf-InspectionFinalInspection/TQWRedBinsReworkundercontrolQRCITrainer(s)level4–whocanconductQualificationprocess:Thetraineehasunderstoodallthe7QBtoolsandthemindsetbehindthem.BreakthroughQualityPlan7QBofBQP+7QBinProduction+7QBinDevelopmentTheBQPisa
3、top-downapproachsetting7practicalandsimplerulesdesignedtoaddressourmainweaknessesinproductionandindevelopmentBQPindetail?BQP#1:Capitalization&Transversalizationof8D8D–problemsolvingreportforQualityD1.Description&Sketch_D2.Riskonsimilarproductsandprocesses_D3.ContainmentIn1da
4、yD4.Rootcauseofnondetection_D5.Rootcauseofnonconformance_D6.CountermeasuretonondetectionandnonconformanceIn10workingdaysD7.Effectivenessofactionplan_D8.LessonslearnedIn60workingdaysFinalcustomerneedsCustomerneedsPastproblemsKeyDimensionsKeyFunctionsSuppliersJobinstructionsDa
5、ilychecksheetsPokayokechecksStatisticalProcessControlOK1stpiecePokaYokeSelf- InspectionFinalInspectionkey characteristicsincludingS/R!ControlPlanGoodPartsBadPartsActionRules?RedBinsReworkunderControlQRCI7QUALITYBASICSOFPRODUCTIONBQPAction#2: StrictapplicationofcontrolplanBQP
6、Action#3: QuickresponseindailyQRCIPlant/ProgramQRCI:Containmentactionmustbetakeninthesameday/shiftascustomerdefecthappened.PlantQRCI:Customer+Supplierissues+Top3scrap(80%covered)+internalescalatedissuesUAPQualityProductionQuality! PassonlygoodpartstothenextstageQualitysta
7、rtswithcleanlinessandorder:5S1SeiriEliminateSeparatewhatyoudoneedfromwhatyoudon’tandthrowoutanythingthatisuseless!ZoningOnething,oneplaceOneplace,oneownerSeiton2StraightenupDefinethemostefficientandsafestwaysofstoringwhatisreallyuseful.Storewhatyouneedwhereyoucangettoit.3Sei
8、soCleanCleanuptheinstallations.Seekoutthecausesofdirtandgetridofthem.4Seike
