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1、西格瑪改善測(cè)量SigmaKaizen Measure何謂精益西格瑪?WhatisLeanSigma?改善突破的速度,時(shí)效為本的戰(zhàn)略L(fǎng)eanSigmaisamethodologyalignedwithatime-basedstrategyatthespeedofKaizenBreakthrough聚焦于縮短前置時(shí)間及減少變化Focusedonlead-time&variabilityreduction利用六西格瑪及精益生產(chǎn)原理Utilizesbothsixsigmaandleanprinciples推動(dòng)文化變革Drivesculturalchange減少不良產(chǎn)品,減
2、少產(chǎn)品及流程變化LeanSigmareducesdefectsandvariationinproductandprocesses向3.4PPM不良品邁進(jìn)Strivesfor3.4defectspermillion以測(cè)量為基礎(chǔ)Measurementfocused現(xiàn)場(chǎng)數(shù)據(jù)和歷史數(shù)據(jù)Liveanddeaddata財(cái)務(wù)效益好,所化時(shí)間少BottomLineResultsinSubstantiallyLessTimeSigmaKaizen西格瑪改善精益西格瑪模型LeanSigmaModelLeanKaizen6Sigma(3.4DPM)5Sigma(233DPM)4Sigm
3、a(6,210DPM)3Sigma(66,807DPM)1-2Sigma(308,537DPM)精益西格瑪設(shè)計(jì)DesignforLeanSigma制程能力ProcessCapability優(yōu)化制程ProcessOptimization創(chuàng)建流線(xiàn)CreateFlow消除浪費(fèi)WasteElimination邏輯與直覺(jué)Logic&Intuition找出不良品DeterminetheDefectY制定流程表現(xiàn)EstablishProcessPerformanceY評(píng)審測(cè)量系統(tǒng)EvaluateMeasurementSystemY評(píng)審標(biāo)準(zhǔn)化操作EvaluateStandardO
4、perationsY識(shí)別根本原因IdentifyRootCausesX’s提出解決方案DevelopSolutionsX’s排列及實(shí)施解決方案Prioritize&ImplementSolutions主要的XVitalFewX’s測(cè)試解決方案,驗(yàn)證結(jié)果TestSolutions&VerifyResults主要的XVitalFewX’s完善標(biāo)準(zhǔn)化操作RefineStandardOperations主要的XVitalFewX’s驗(yàn)證測(cè)量系統(tǒng)ValidateMeasurementSystem主要的XVitalFewX’s實(shí)施控制系統(tǒng)及評(píng)審計(jì)劃ImplementContr
5、olSystem&AuditPlan主要的XVitalFewX’s確定制程能力DetermineProcessCapabilityY測(cè)量Measure分析Analyze改善Improve控制Control精益西格瑪項(xiàng)目階段LeanSigmaProjectPhases項(xiàng)目實(shí)施ProjectImplementation西格瑪改善SM測(cè)量階段–5天改善SigmaKaizenSMMeasurePhase–5dayKaizen第5天Day5第4天Day4第3天Day3第2天Day2第1天Day1精益西格瑪簡(jiǎn)介L(zhǎng)eanSigmaOverview改善突破法KaizenBreak
6、throughMethodology精益西格瑪測(cè)量工具LeanSigmaMeasureTools識(shí)別缺陷、“Y”及項(xiàng)目范圍Identifydefect,“Y”,&projectscope詳細(xì)的現(xiàn)場(chǎng)行走示意圖EnhancedSpaghettiMap質(zhì)量圖QualityMap驗(yàn)證標(biāo)準(zhǔn)化操作VerifyStandardOperations比較分析ComparativeAnalysis收集歷史資料CollectHistoricalData傳授&行動(dòng)Teach&Do傳授&行動(dòng)Teach&Do培訓(xùn)&范圍Training&Scope比較分析ComparativeAnalysis
7、測(cè)量系統(tǒng)分析MeasurementSystemAnalysis必要時(shí),改善測(cè)量系統(tǒng)Improvemeasurementsystem,ifnecessary確定制程能力DetermineProcessCapability收集現(xiàn)場(chǎng)數(shù)據(jù)CollectLivedata快速解決Quickkills比較分析ComparativeAnalysis基本質(zhì)量工具BasicQualityTools因果圖Cause&EffectChart必要時(shí),收集更多數(shù)據(jù)GatherAdditionalDataifRequired測(cè)量階段展示PresentationofMeasurePhase西格瑪
8、改善實(shí)施S
