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1、目錄§前言任務(wù)描述·····································1一.沖壓件工藝性分··································2二.沖壓工藝方案的確定······························2三.主要設(shè)計(jì)計(jì)算····································2(1)排養(yǎng)方式的確定以及計(jì)算·······························2(2)沖壓力的計(jì)算···················
2、······················2(3)壓力中心的確定及相關(guān)計(jì)算·····························3(4)工作零件刃口尺寸計(jì)算·································3(5)卸料橡膠的設(shè)計(jì)·······································4四.模具總體設(shè)計(jì)····································4-13-(1)模具類型的選擇····························
3、···········4(2)定位方式的選擇·······································4(3)卸料,出件方式的選擇·································4(4)導(dǎo)向方式選擇·········································5五.主要零部件設(shè)計(jì)··································5(1)主要零件的結(jié)構(gòu)設(shè)計(jì)···································5
4、a.落料凸?!ぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁ?b.沖孔凸?!ぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁぁ?c.凹模·················································5(2)定位零件的設(shè)計(jì)·······································6(3)導(dǎo)料板的設(shè)計(jì)·································
5、········6(4)卸料板部件設(shè)計(jì)·······································6(5)模架及其他零部件設(shè)計(jì)·································6六.-13-模具總裝圖······································7七.沖壓設(shè)備的選定··································7八.工作零件的加工工藝·····························7九.模具的裝配····
6、·································8十.設(shè)計(jì)小結(jié)·······································9附圖裝配圖········································10(參考文獻(xiàn))·····························································11沖裁模設(shè)計(jì)說明書沖裁模設(shè)計(jì):根據(jù)給定工件圖設(shè)計(jì)沖裁模具。工件尺寸如圖所示,料厚t=1,材料:紫銅;大批量.-13
7、-要求:1.完成模具總裝圖(3D電子文檔);2.完成總裝配圖,圖紙符合國(guó)家制圖標(biāo)準(zhǔn);3.繪制工程圖,圖紙符合國(guó)家制圖標(biāo)準(zhǔn).4.編寫設(shè)計(jì)說明書.(A4紙打印)工件圖工件名稱:墊片工件簡(jiǎn)圖:如圖所示生產(chǎn)批量:大批量工件材料:紫銅材料厚度:1mm一.沖壓件工藝性分析此工件只有沖孔和落料兩個(gè)工序。材料為紫銅,具有良好的沖壓性能,適合沖裁。工件結(jié)果簡(jiǎn)單,有2個(gè)直徑10mm的孔;孔與孔,孔與邊緣之間的距離滿足要求,工件的尺寸全部為自由公差,可看著IT14級(jí),尺寸精度底,普通沖裁就能滿足要求。二.沖壓工藝方案的確
8、定該工件包括落料沖孔兩個(gè)基本工序,可有以下三種工藝方案:-13-方案一:先落料,后沖孔。采用單工序模生產(chǎn)。方案二:落料—沖孔復(fù)合沖壓。采用復(fù)合模生產(chǎn)。方案三:沖孔—落料級(jí)進(jìn)沖壓。采用級(jí)進(jìn)模生產(chǎn)。方案一模具結(jié)構(gòu)簡(jiǎn)單,但需要兩道工序兩套模具,成本高而生產(chǎn)效率低,難以滿足大批量生產(chǎn)要求。方案二只需一套模具,工作精度及生產(chǎn)效率都比較高,但制造難度大,并且沖壓成品件留在模具上,清理模具上的物料影響沖壓速度,操作不方便。方案三也只需要一副模具,生產(chǎn)效率高,操作方便,設(shè)計(jì)簡(jiǎn)單,由于