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1、PTNWPCICONSORTIUMWIKA-CHENGDAPTPLNPLTUKALIMANTANSELATAN2*6MW鍋爐大板梁吊裝方案ErectionProcedureofBoilerPlateBeam1.PurposeThisprocedureistoprovideanavailableplanandensureasmoothinstallationforboilerplatebeaminstallation.2.Basis2.1DrawingsanddocumentsfromSHANDONGYANGGUANG2.2Drawi
2、ngsanddocumentformJINANBoilerGroupCo.ltd.2.3FieldInspectionandTestPlanissuedbyclient.3.Contentandworkquantity3.1本工程鍋爐鋼架由山東濟(jì)南鍋爐廠設(shè)計(jì)制造,采用與廠房分離的獨(dú)立式布置,鋼架構(gòu)架寬17800.0深23150.0高41200.0從爐前到爐后共布置4條軸線,爐左向爐右布置4條軸線。3.2鍋爐鋼結(jié)構(gòu)到頂并與輔柱,橫梁,次梁連接形成框架結(jié)構(gòu),鋼結(jié)構(gòu)整體找正驗(yàn)收合格,高強(qiáng)螺栓緊固完畢,方可進(jìn)行大板梁的吊裝。3.1Thebo
3、ilerstructureismanufacturedbyJINANBoilerco.Ltd,itisindividualfrommainhouse.Thewidthofboilerstructureis17800mm,depth23150mm,height41200mm.Therearefouraxisfromboilerfronttoboilerrear,andfromboilerlefttoboilerrightrespectively.3.2Thetopendofboilersteelstructureformaframew
4、ithassistantcolumn,horizontalbeamandlateralsupport.Afteralignmentandacceptanceofentireboilerstructure,andfinshedtighteninghighstrengthbolts,theplatebeamcanbeerected.鍋爐大板梁的規(guī)格尺寸TypeandspecificationsofboilerplatebeamNoDWGNoComponentsNo.QTYSPECIFICATION/mmSIZE/L×W×H(mm)wei
5、ght/kg164606-2-1-0MB-11H1400x450x30x2014500x450x14007233.4264606-2-2-0MB-21H2100x500x30x2014500x500x210010321.8364606-2-3-0MB-31H2500x650x40x3014500x650x250016934.26PTNWPCICONSORTIUMWIKA-CHENGDAPTPLNPLTUKALIMANTANSELATAN2*6MW464606-2-4-0MB-41H1800x500x25x2014500x500x18
6、008836.0大板梁吊裝所需的工器具Equipmentsandtoolsneededforplatebeaminstallation4.安裝前應(yīng)具備的條件Conditionstobefinishedbeforeerection4.1鍋爐第四層鋼結(jié)構(gòu)施工完成驗(yàn)收合格;Finished4thS/Sinstallationandacceptance.4.2鍋爐爐膛內(nèi)從#3爐電除塵場場區(qū)地回填并壓實(shí);Thefieldfrom#3boilerproperto#3ESPareaisbackfilledandcompacted.4.3運(yùn)輸大板梁
7、及吊車行走道路通暢;Nobarrierontheaccessfortransportationanderectionequipments.5工作流程及相關(guān)文件Flowchartandrelativedocuments5.1大板梁吊裝選用180T履帶吊,采用主臂式工況,主臂長度54.9m作業(yè)半徑12~16米,單獨(dú)完成吊裝,吊裝半徑依據(jù)大板梁的重量而定。A180tcrawlercraneisappliedtoerectplatebeam.Thelengthofmainbeamis54.9m,workingradius12~16m.The
8、erectionradiusisdependentontheweightofplatebeam.5.2吊裝鋼絲繩的選用:Theapplicationofslings:根據(jù)大板梁的規(guī)格,尺寸重量,安裝高度,吊點(diǎn)位置,確定鋼絲繩的直徑,鋼