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《飲料罐裝生產(chǎn)流水線PLC控制設(shè)計(jì)》由會(huì)員上傳分享，免費(fèi)在線閱讀，更多相關(guān)內(nèi)容在行業(yè)資料-天天文庫(kù)。
1、摘要：文章探討了如何利用德國(guó)西門子PLCS7-200進(jìn)行飲料灌裝生產(chǎn)流水線的控制，重點(diǎn)分析了系統(tǒng)軟硬件設(shè)計(jì)部分，并給出了系統(tǒng)硬件接線圖、PLC控制I/O端口分配表以及整體程序流程圖等，實(shí)現(xiàn)了飲料灌裝的自動(dòng)化，提高了生產(chǎn)效率，降低了勞動(dòng)強(qiáng)度。關(guān)鍵詞：PLC；自動(dòng)化飲料灌裝生產(chǎn)線；；系統(tǒng)硬件接線圖；I/O端口分配表傳統(tǒng)的飲料罐裝生產(chǎn)線的電氣設(shè)備控制系統(tǒng)是傳統(tǒng)的繼電器——接觸器控制方式,在使用的過(guò)程中，生產(chǎn)工效低，人機(jī)對(duì)話靠指示燈+按鈕+訊響器的工作方式，響應(yīng)慢，故障率高，可靠性差，系統(tǒng)的工作狀態(tài)、故障處理、設(shè)備監(jiān)控與維護(hù)只能憑經(jīng)驗(yàn)被動(dòng)的去查找故障點(diǎn)。且在生產(chǎn)過(guò)程中
2、容易產(chǎn)生二次污染，造成合格率低，生產(chǎn)成本增加。而自動(dòng)化生產(chǎn)線在眾多領(lǐng)域應(yīng)用得非常廣泛，其控制部分常常采用PLC控制，它使自動(dòng)化生產(chǎn)線運(yùn)行更加平穩(wěn)，定位更加準(zhǔn)確，功能更加完善，操作更加方便。為適應(yīng)發(fā)展，故提出下面的PLC控制技術(shù)改造現(xiàn)有生產(chǎn)線。本文介紹了德國(guó)西門子PLCS7-200在自動(dòng)化飲料罐裝生產(chǎn)線控制系統(tǒng)中的應(yīng)用，并從硬件和軟件兩方面進(jìn)行了分析和研究。目錄一、設(shè)計(jì)任務(wù)··········································21、課題內(nèi)容···········································22、控
3、制要求···········································23、課題要求···········································2二、總體設(shè)計(jì)方案·······································21、飲料灌裝流水線的基本結(jié)構(gòu)······························22、選擇電器元件········································43、流水線灌裝的工作原理································
4、·64、系統(tǒng)流程圖··········································7三、電氣控制電路設(shè)計(jì)····································81、電控系統(tǒng)與原理圖設(shè)計(jì)·································8四、PLC設(shè)計(jì)···········································91、選擇PLC············································92、I/O點(diǎn)的編號(hào)分配和PLC外部接線圖···············
5、········103、控制面板圖·········································114、梯形圖·············································125、指令表·············································15五、調(diào)試過(guò)程及結(jié)果·····································18六、總結(jié)··············································18參考書目···············
6、·······························20一、系統(tǒng)概況飲料灌裝生產(chǎn)流水線是指按一定控制要求將有關(guān)驅(qū)動(dòng)電機(jī)、電氣控制裝置、檢測(cè)裝置等組合為一體的多功能自動(dòng)控制裝置。本系統(tǒng)電鍍生產(chǎn)線采用了傳送帶，傳送帶用一臺(tái)電動(dòng)機(jī)控制，同時(shí)用變頻器對(duì)電機(jī)平滑調(diào)速。1、生產(chǎn)工藝及流程 該罐裝生產(chǎn)線為人工/自動(dòng)操作的工作程序，由2只電磁閥控制托瓶架的升降，2只電磁閥控制壓蓋的行程。驅(qū)動(dòng)部分有：清水泵、無(wú)菌泵、清洗輸送、灌裝輸送、灌裝泵。1.1、手動(dòng)控制工作狀態(tài)將操作臺(tái)上旋鈕置手動(dòng)，各工位工作狀態(tài)如下：（1）按啟動(dòng)按鈕，傳送帶把洗過(guò)的空瓶送到托瓶架上；托瓶架啟
7、動(dòng)，把洗過(guò)的空瓶送到罐裝機(jī)的罐裝口；罐裝泵啟動(dòng)，罐滿后自動(dòng)停止；（2）按停止按鈕，傳送帶停止。1.2、自動(dòng)控制工作狀態(tài)（1）啟動(dòng)：按下自動(dòng)按鈕后，生產(chǎn)線進(jìn)入自動(dòng)工作狀態(tài)，具備工作條件后，瓶子隨著傳送帶進(jìn)入工序。（2）罐裝：當(dāng)瓶子隨著輸送帶平穩(wěn)的進(jìn)入托瓶架時(shí)，托瓶架的限位開關(guān)信號(hào)送給PLC，翻瓶架的一組氣動(dòng)電磁閥打開，汽缸開始工作，將瓶子送到罐裝口的下部，這時(shí)汽缸上限信號(hào)送入PLC，罐裝泵開始啟動(dòng)，在罐裝的過(guò)程中翻瓶架自動(dòng)落下，罐裝到一定的時(shí)間（及罐滿）后自動(dòng)停止（罐裝時(shí)間3/5加侖的設(shè)定時(shí)間不同），罐裝結(jié)束后，經(jīng)過(guò)一定的延時(shí)時(shí)間，罐裝輸送帶開始啟動(dòng)。一、設(shè)計(jì)任
8、務(wù)1、課題內(nèi)容飲料罐裝生產(chǎn)流水線梯形圖
