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1、TotalProductiveMaintenance(TPM)TPMTPMTeamOrganizationOverallEquipmentEffectivenessTPMPhasesRD011202精益6?過程改善流程分析控制改進(jìn)定義選定題目列出客戶從顧客之聲中列出關(guān)建需求定出項(xiàng)目焦點(diǎn)和重要指標(biāo)完成PDF測量繪制業(yè)務(wù)流程圖繪制價(jià)值流程圖制定數(shù)據(jù)收集計(jì)劃測量系統(tǒng)分析收集數(shù)據(jù)過程能力分析分析提出關(guān)鍵因子區(qū)分關(guān)鍵因子驗(yàn)證關(guān)鍵因子評枯每個關(guān)鍵因子對結(jié)果的影響量化機(jī)會根本原因排序?qū)ふ腋驹蜥槍﹃P(guān)鍵因子改進(jìn)關(guān)鍵因子確認(rèn)發(fā)掘潛在的解決方法選擇方案優(yōu)化方案實(shí)行方案控制
2、過程變革和控制制定控制計(jì)劃計(jì)算最終財(cái)務(wù)過程指標(biāo)項(xiàng)目過渡給未來項(xiàng)目管理者項(xiàng)目鑒別轉(zhuǎn)化機(jī)會測量定義項(xiàng)目編號工具項(xiàng)目定義表凈現(xiàn)值分析內(nèi)部回報(bào)率分析折算現(xiàn)金流分析PIP管理過程RACIQuad表過程圖價(jià)值分析腦力風(fēng)暴投票歸類法柏拉圖因果圖/魚骨圖FMEA查檢表運(yùn)行圖控制圖量具R&RCp&Cpk供應(yīng)鏈加速器分析多變動圖i盒狀圖交互作用圖回歸分析ANOVAC&E矩陣圖FMEA腦力風(fēng)暴拉系統(tǒng)減少設(shè)置TPM流程圖標(biāo)桿管理親和圖DOE假設(shè)檢驗(yàn)力場分析圖樹狀圖甘特圖查檢表運(yùn)行圖柱狀圖散布圖控制圖柏拉圖互動回顧愚巧法Revised1-12-022TotalProductive
3、Maintenance(TPM)LeanSixSigma ImprovementProcessRoadMapAnalyzeControlImproveDefineIdentifyProblemDevelopListofCustomersDevelopListofCTQ’sfromVoiceoftheCustomerFinalizeProjectFocus andKeyMetricsCompletePDFMeasureMapBusinessProcessMapValueStreamDevelopData CollectionPlanConductMeasu
4、rement SystemAnalysisCollectDataConductProcess CapabilityAnalysisAnalyzeProposeCriticalX’sPrioritizeCriticalX’sVerifyCriticalX’sEstimatetheImpactofEachXonYQuantifytheOpportunityPrioritizeRootCausesConductRootCause AnalysisonCriticalX’sImproveCriticalX’sConfirmedDevelopPotentialSo
5、lutionsSelectSolutionOptimizeSolutionPilotSolutionControlImplementProcess ChangesandControlsWriteControlPlanCalculateFinalFinancial/ProcessMetricsTransitionProjecttoFutureOwnersIdentifyProjectTranslationOpportunitiesMeasureDefineProjectIDToolsProjectDefinitionFormNetPresentValueA
6、nalysisInternalRateofReturnAnalysisDiscountedCashFlowAnalysisPIPManagementProcessRACIQuadChartsProcessMappingValueAnalysisBrainstormingMulti-VotingTechniquesParetoChartsC&E/FishboneDiagramsFMEACheckSheetsRunChartsControlChartsGageR&RCp&CpkSupplyChainAcceleratorAnalysisMulti-VariB
7、oxPlotsInteractionPlotsRegressionANOVAC&EMatricesFMEABrainstormingPullSystemsSetupReductionTPMProcessFlowBenchmarkingAffinityDOEHypothesisTestingForceFieldTreeDiagramsGanttChartsCheckSheetsRunChartsHistogramsScatterDiagramsControlChartsParetoChartsInteractiveReviewsPoka-YokeRevis
8、ed1-12-023TotalProductiveMaintenance(TPM
