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1、TowardsOperationalExcellenceLEANPractitionerProgramTotalProductiveMaintenance全面生產(chǎn)性維護VisualManagement目視管理LeanValueStreamMapping價值流程圖MaterialControl物料控制TPM全面生產(chǎn)性維護LayoutOptimization/Cell布局優(yōu)化／CellSMED/QuickChangeover快速切換ErrorProofing防錯法PerformanceMetrics績效指標TheoryOfConstraints瓶頸理論LeanDiagno
2、stic精益診斷ChangeM&WasteE改變觀念&消除浪費LeanOverview精益概述LeanTools精益工具TherearemanytoolsandtechniquesintheLean‘toolbox’,allsuitedtodifferentapplicationsandcircumstances.在LEAN工具箱中有許多工具和技巧,它們可以用于各種不同的情況.TrainingObjectives培訓目的Aftercompletionofthistrainingyoushouldbeableto完成此課程后妳應該能夠:UnderstandwhatTPM
3、is理解TPM是什么HaveanoverviewofAutonomousMaintenanceactivities有自主維護的概念UnderstandEquipmentLosses理解設備損失AbletofocusonequipmentimprovementusingOEE能用OEE來關注設備的改善1950sMAINTENANCEBreakdown事后維護“停機維修”1960sPREVENTATIVEMAINTENANCE預防維護“Ioperate...youfix””我操作...你維修”1970sPRODUCTIVEMAINTENANCE生產(chǎn)性維護“Recognit
4、ionofEquipmentMaintenanceIssuesatPlantDesignStage”“在設計階段強調(diào)設備維護”1980sTOTALPRODUCTIVEMAINTENANCE全面生產(chǎn)性維護“ProductiveMaintenancewithTotalEmployeeParticipation”“全面維護,全員參與”Theimportanceofexcellent‘a(chǎn)ssetstewardship’isnowrecognizedbytheworld’sleadingmanufacturingcompaniesasacriticalsuccessfactor
5、.卓越的固定資產(chǎn)管理目前已被世界領先的制造公司作為一個關鍵的成功因素Introduction介紹什么是全面生產(chǎn)性維護(TPM)?TotalProductiveMaintenanceorTPMinshortisaconceptofoptimizingequipmenteffectivenessthroughtotalemployeeinvolvement全面生產(chǎn)性維護(簡稱TPM)是通過全員參與來改善機器一生的總性能.TPMaimstoreducestatisticalvariabilityonequipmentbyimprovingtheequipmentperfor
6、manceinordertoachieveamorerobustandpredictableprocessTPM目的在于改善機器的績效,降低機器的統(tǒng)計波動,來達到更可靠的工序.Production,maintenance&engineeringcrewsupporteachotherandunderstandhowtheirrolesinteractinordertoworktowardsZeroBreakdown,ZeroAccident,ZeroDefects生產(chǎn)﹑維修和工程的同事互相支持﹐理解相互的職責﹐共同達到零故障﹑零事故﹑零不良﹒TPM-Potential
7、benefits潛在好處Productivity生產(chǎn)力IncreasedLaborProductivityIncreasedValueAddedIncreasedRateofOperationReducedBreakdownsCost成本MoreEffectiveUseofManpowerReducedMaintenanceCostsReducedEnergyCostsQuality品質(zhì)ReducedDefectsinProcessReducedCustomerClaimsMorale士氣IncreaseinImprovementIdeasImpro
